24000BPH Blowing Filling Capping Combiblock BFC10-40-15
Production Capacity: 20000-24000BPH(500ml)
Control mode: Fully-auto PLC control
Type of PET blowing machine: rotary blow molding machine
Suitable Bottle: PET water bottle 0.25liter to 2liter
Benefit of FESTA BFC10-40-15 Bottle Water Combi
Blowing filling capping combiblock/combi integrates automatic PET bottle blowing, filling and capping into one machine. Compared with the traditional separate bottle blowing machine and bottling machine, it has the advantages of saving space, saving energy consumption, saving labor and so on. For the trend of high-speed development of bottled water production line, blowing filling capping combi is your best choice. At present, well-known international brands, including Coca-Cola, Pepsi, Nestlé, Danone and other well-known brands, have taken the lead in adopting the BFC combiblock machine as the first choice.
Bottle blow molding machine part description
The main results are as follows:
1) the whole machine is operated by high-definition TFT touch screen, a variety of interface languages can be switched freely, and multi-level menus express various operation instructions in a friendly form of graphics combined with text.
Production speed, shift output count, process parameter setting and adjustment interface can be displayed on different menu levels on the screen, the operation adjustment is very simple, and the man-machine interface is friendly.
2) extremely high productivity, single mode output: water bottle (0.5L) 2000~2400bph.
3) the specially designed secondary air blowing system monitors the pressure change curve of each mold cavity bottle in real time, and provides timely and accurate real-time parameters for process adjustment, which is greatly convenient for operators to adjust process parameters, and the bottle forming quality is stable.
4) the manipulator transmission technology which is accurately controlled by cam mechanism is used to send billets and bottles at high speed, and the quality is reliable. Take the preform and bottle to cooperate with the opening and closing die action to ensure that each movement process is accurate and efficient.
The billet, upper billet, bottle and bottle arrangement are all completed automatically by the manipulator to avoid intermediate pollution.
5) the cam mechanism accurately controls the opening and closing of the mold base, the special mold locking pressurization system, the simple and firm mold base structure, the bottle blowing parameters of each mold cavity can be controlled independently, and the good fault diagnosis function. The special structure of the bottle blowing ensures the reliability of sealing under various pressures, and the blowing pressure can be adjusted. The drawing rod accurately controls the axial tension of the bottle preform, and the primary and secondary air blowing controls the longitudinal stretching of the bottle preform. The ideal distribution of bottle wall thickness can be obtained by accurately adjusting the primary and secondary air blowing.
6) the heater adopts 9-stage far infrared temperature control, and each group of heating lamp tubes in the preheating zone and adjusting zone can be controlled and adjusted respectively according to the process requirements, and a real-time temperature monitoring system is provided to ensure the stability and accuracy of the process. At the same time, excessive temperature is avoided on the outer wall of the bottle blank. The heating system of our equipment reverses the structure, the bottle mouth is down, the bottle body is up, the heating heat is up, and the heating of the bottle body is beneficial (at the same time, it has the benefit of protecting the bottle mouth); the reflection plates of the internal and external light boxes are made of ceramic plates with good heat preservation effect, effectively reducing the heating power of the lamp tube, saving 15% and 20% more energy than other similar systems, and the energy saving effect is remarkable.
7) the exhaust recovery system is added in the air path part, which is used for the use of low-pressure gas (the equipment does not need to be equipped with low-pressure gas), which can save 30% of the gas, thus saving energy consumption and reducing cost.
8) the process parameters such as heating temperature and blowing time can be set according to different bottle blank and bottle shape, and the production can be smooth as long as the pre-set parameters are invoked when changing the bottle shape.
9) the chemical design makes the complex industrial control operation close to people’s habits; the high resolution HMI and multi-language selection are suitable for users in different regions.
10) the real-time monitoring function and the prompt and help of all kinds of fault alarm; flexible and convenient parameter setting to meet the needs of different processes.
11) quality hardware, first-class network, familiar technology, innovative design, perfect control, so that product quality is guaranteed.
12) according to the needs of customers, the whole system can be maintained through Ethernet.
13) the bottle mold is made of special aluminum alloy, the surface is treated by special oxidation, and the service life of the mold is long, thus reducing the production cost.
14) there is a jam embryo detection device at the star wheel (blank dial), which will be automatically removed when the card blank appears, and the device will reset automatically after the abnormal bottle blank is discharged.
15) to ensure safety, the machine is equipped with a sound and reliable safety door system and an alarm device is installed to maximize the safety of operators.
Filling and capping part description
1) transition pulley.
A) in the form of steel pulley hanging bottle mouth, there is no need to adjust the height of the equipment to change the bottle shape, and there is no need to change any parts when the diameter of the bottle shape is not much different.
B) equipped with part of the card bottle protection device.
2) filling machine.
A) the rotary disc is all made of stainless steel 304.
B) large flat toothed bearing, running smoothly and reliably.
C) the filling method is gravity filling.
D) the annular cylinder is adopted, and the liquid level of the cylinder is controlled by the level float.
E) the filling valve is made of 316L.
F) High-speed, high-precision liquid level filling valve.
G) the filling valve is equipped with a cleaning cup for thorough CIP cycle cleaning of the filling valve.
H) and clamp the bottle mouth with a clip.
3) capping machine.
A) the magnetic constant torque capping head is adopted, the capping effect is stable and reliable, and the capping defect rate is less than 0.2%.
B) there is a set of photoelectric switches on the falling cover guide rail, which will automatically stop the machine when there is no cover on the falling cover guide rail, which can effectively avoid the emergence of uncovered bottles.
C) it is equipped with a bottle feeding detection switch of the capping machine, which is connected with the lock cap cylinder at the connection of the falling cap guide rail and the capping plate to control the discharge of the bottle cap to ensure that the lid is stopped when there is no bottle and reduce the loss of the lid.
4) out of bottle pulley.
A) the bottle plucking wheel adopts the transmission mode of supporting the bottom of the bottle, and the supporting plate of the bottom of the bottle is a spiral descending curve, so it is not necessary to adjust the height of the machine and the conveying chain to change the shape of the bottle.
B) equipped with part of the card bottle protection device.
5) bottle delivery chain.
A) the drive motor adopts frequency conversion speed regulation, which is synchronized with the two-in-one filling machine, which can effectively prevent the bottle from turning over.
B) there is a photoelectric switch on the bottle delivery chain, and when the bottle is blocked, the two-in-one filling machine can be controlled to decelerate and stop.
A) the rack adopts an inclined rack so that the table will not accumulate water.
B) complete sewerage pipes.
7) Control system.
A) PLC automatically completes the whole process control of the two-in-one filling machine from bottle in to bottle out.
B) using touch screen operation, production speed, shift output count, fault category, fault occurrence point and so on are all displayed on the screen.
And can automatically count the fault occurrence time, fault types and other information.
C) the main electrical components are world-famous products to ensure the excellent performance of the whole machine.
D) all components of the gas system adopt world famous brand products (such as German FESTO, Japanese SMC products, etc.).
E) this machine is equipped with an automatic centralized lubrication pump controlled by PLC, and each lubrication point can be refueled regularly and quantitatively, which improves the operation reliability of the equipment.