Juice Filling Line Equipment Manufacturer
- Production line capacity: 2000BPH-24000 BPH
- Capable of providing both low-temperature filling and hot-filling processes
- Use SUS304 and SUS316 as primary materials
- Customize production line configuration according to customer requirements
One-Stop Juice Production Line Equipment Supplier
If you are looking for a professional and reliable juice filling line equipment manufacturer in China, FESTA is your best choice. We have a team of technicians with more than 30 years of experience and have built many bottled juice production lines for customers around the world. The production line not only includes juice hot filling machines, labeling machines and film packaging equipment. We also provide juice processing plants, blending and mixing tanks, sugar melting tanks, juice pasteurizer equipment, and water treatment equipment. Our extensive manufacturing and installation experience can help you build your ideal bottled juice factory.
The Main Equipment of Juice Bottling Plant
Reverse osmosis water treatment equipment produces purified water through membrane filtration technology, providing clean blending water for juice production and supplying process water for the entire production line, such as Pasteurization cooling tunnels.
If you produce PET bottle juice products, you can use an automatic PET blow machine to manufacture your own PET bottles, which can save on the procurement and storage costs of empty bottles. The juice bottle blowing machine employs a stretch blow molding process, with a mold temperature controller ensuring the blowing mold reaches the set stability, guaranteeing that the blown bottles possess the necessary heat resistance.
Juice filling typically involves two technologies: hot filling machines and cold filling machines. The hot filling machine for juice uses an 85°C high-temperature filling process, which effectively kills bacteria inside the bottles, reduces the need for preservatives, and enables the production of healthier juice beverages. Juice filling machines usually come with a 3-in-1 function, including bottle washing, filling, and capping. If customers need to produce pulp juice, we also offer a 4-in-1 pulp juice filling machine as an option.
Juice hot filling production lines usually use PVC shrink sleeve labeling machines. If customers choose low-temperature juice filling lines, they can also choose OPP hot glue labeling machine or self-adhesive labeling machine.
After hot filling, the juice needs to be re-sterilized and cooled through a pasteurization cooling tunnel, which can extend the shelf life and help improve the efficiency of downstream labeling machines and packaging machines.
As the most popular packaging method for juice bottles, PE film package is loved by consumers. The most popular choice among customers is the fully automatic PE film shrink wrapping machine. This machine has low investment, stable machine, high efficiency, and can quickly switch between 6-bottle, 12-bottle or 24-bottle packaging. In terms of machine model, you can choose a small machine with two rolls of film or a high-speed machine with one roll of film.
Bottle Conveyors
The bottle conveyer system is used to connect individual machines and connect the entire production line together for coordinated operation. For high speed juice filling lines, scientific and reasonable configuration of the conveyer system can help improve the efficiency of the entire production line and reduce the operating costs of the factory.
The sugar melting tank is a newly designed melting and heating equipment. The main body is composed of a cylindrical stainless steel inner cylinder head, forming a heat transfer interlayer. The outside is packaged with stainless steel polishing, and the surface is beautiful and elegant. The things to be melted and cold water are placed in a pot, and steam heating or electric heating is used to achieve the purpose of heating and melting.
The mixing tank is suitable for mixing and dissolving syrup and juice accessories. It is made of SUS304, has a fully enclosed structure, eccentric paddle mixing, and is equipped with a quick-opening manhole, CIP rotating cleaning head, dust-proof respirator and height-adjustable feet.
The electric motor uses a V-belt to drive the transmission shaft and the connecting rod slider to drive the plunger to reciprocate, so that the juice in the pump body is continuously sucked in and pressed out. Therefore, the juice generates strong pressure, so that the juice is effectively refined and mixed under the action of multiple composite forces such as extrusion, strong impact, loss of pressure, and expansion. It can prevent or reduce the stratification of juice. Improve the appearance of the liquid material, making it more vivid in color, stronger in fragrance and mellower in taste.
The function of the vacuum degasser is to: remove air (oxygen) from the juice, inhibit browning, oxidation of pigments, vitamins, aroma components and other substances, and prevent quality degradation; remove suspended particulate gas attached to the juice, inhibit the floating of particles, and maintain a good appearance; prevent foaming during filling and high-temperature sterilization from affecting sterilization; reduce corrosion to the inner wall of the container, and play an anti-corrosion role.
In juice production, UHT sterilizers or high-temperature pasteurizers are usually used to sterilize products. The principle is to set the heating temperature to above 120°C, the heating time to 2-8 seconds, and the heated products to meet commercial sterility requirements. Because the sensitivity of microorganisms to high temperatures is much greater than that of most food ingredients, ultra-high temperature short-term sterilization can effectively kill microorganisms in a short period of time and better maintain the quality of juice.
CIP cleaning equipment is widely used in highly mechanized food and beverage production enterprises such as beverages, dairy products, juices, pulps, jams, and wines. Cleaning in place does not require dismantling or moving the device. Detergent and washing water are used to flush the internal surface of the equipment with a high-speed flow, forming a mechanical action to wash away the dirt. This kind of cleaning is effective for pipelines, pumps, heat exchangers, separators and valves, etc. It can be used for cleaning and purifying production equipment with strict hygiene requirements. It is also one of the essential key equipment in the juice filling line.
Quality Control System and Safety Standard
FESTA juice production line can be equipped with online detection systems: such as liquid level detection and metal detectors to ensure final product safety. During the production process, we also need to pay attention to the application of microbial control and HACCP systems. Our products comply with international standards, ISO 22000, FDA certification, etc.
Customized Flexible Production Juice Filling Line
FESTA has an experienced team of engineers and designers that can customize the entire juice production line according to the customer’s budget and process requirements (juice flavor, label type, filling temperature, packaging form). The addition of the flexible production line concept allows our production line equipment to adapt to the production requirements of different products without long downtime when changing bottle types and switching labels.
Provide Professional Installation and Training
After you receive all our production line equipment, we can provide online installation guidance, and can also arrange for our engineers to arrive at the site according to your needs to install the production line, start it up, and train your employees. We have an after-sales installation team on standby to build the ideal juice factory for our customers.
Video of Our Customer’s Juice Filling Production Line
Related Equipment of Juice Bottling Plant
Reliable Liquid Filling Line Equipment Factory
Welcome to visit our factory and discuss your juice line project face to face.
The Ultimate FAQ Guide for Juice Filling Line
Juice filling line, also called juice production line, is a precision production line system used for the automatic production of bottled juice and canned juice. It includes a series of processes such as juice preparation unit, sterilization unit, filling, labeling, packaging, and warehousing. Designed to replace manual production, improve efficiency and safety in the food and beverage industry, and can also be used for mass production.
If you are planning to establish a modern juice production plant, FESTA would be delighted to assist you with a comprehensive solution from scratch. First, you need to determine the type of container you intend to use: glass bottles, PET bottles, or cans. Additionally, the filling temperature is a crucial technical consideration for juice production, typically divided into hot filling, cold filling, and aseptic filling. The configuration and cost of the production line vary significantly depending on the filling temperature. Next, consider your market capacity to determine the required output of your filling production line. We offer a range of machines with capacities from 2,000 to 24,000 units per hour to meet your needs. We will design the factory layout and customize your production line based on your requirements. Beyond machinery, we also supply essential consumables such as PET preforms, HDPE caps, labels, shrink films, and more. Furthermore, we provide efficient installation, training, and after-sales support.
FESTA has years of experience in the juice and beverage industry, having provided numerous juice production line equipment to both domestic and international clients. We have accumulated extensive expertise to help customers select the most suitable machine configurations and production line layouts. We offer not only fully automatic production lines but can also replace certain equipment with semi-automatic alternatives to reduce costs, depending on the customer’s budget. Our factory is equipped with CNC machining tools, laser cutting machines, welding robots, and more. Our engineers use CAD for machine design to ensure precision. All raw materials are sourced from top international suppliers such as Siemens, Schneider, and ABB. Our products are certified by ISO quality systems and CE, among other international certifications. You can confidently entrust your juice project to FESTA.
After receiving your inquiry, we will make a project proposal according to your needs. After in-depth communication between the two parties, we will design a production line layout for you for your confirmation. When you confirm the order, we need you to send us your bottle samples for the design and manufacturing of the machine. After the machine is manufactured, we can help you send the machine to your country’s port via container. After you receive the machine, if you need us to install it, we can arrange for engineers to fly to your factory for on-site installation and debugging. After installation and commissioning, train your employees until they fully master the use and maintenance of the production line. The one-stop service we provide can eliminate your worries.