Details About 3000BPH(500ml) Pure Water Washing Filling Capping Monoblock
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The operational process of filling machine is as below: bottles separated by bottle – in screw are transferred to the rinsing machine through star wheel when bottles enter the 3 in 1 filling machine. Bottle gripper is installed on the rotary disk of rinsing machine, which catches and pivots the bottle 180°along with the rail, and it makes the bottle mouth downwards. In designated area, specialized nozzle will spray the inner space of the bottle, whilst, rinsing the outer wall of the bottle. After washing and draining, bottle will be pivoted 180° along with the rail, with the bottle mouth upwards. Bottles washed will be transferred to filling units by star wheel. Bottles are held by the bottle – neck supporting board and ascended and descended in the function of the elevator mechanism of the cam. The gravity filling principle is adopted that the filling level is reached when the liquid reaches the vent tube. The filled bottle will descend and leave the filling unit, and be conveyed to the capping unit by transition star – wheel. Bottles under the capper are fixed by anti – rotation knife (bottle neck) so as to ensure the bottle is up – right and prevent bottle rotation. Capper in the capping machine keeps revolution while rotation at the same time, movements of cap seizing, cap covering, cap screwing and cap releasing are all done in the function of cam mechanism. Finished product will be transferred to bottle – out conveyor from the capping unit, and conveyed out of the 3 in 1 filling machine.
The machine looks elegant and graceful with console mode windows.
Bottle – in Construction
a) Synergistic construction of bottle – in screw and bottle – in star wheel.
a) Rotary disc is made of stainless steel ANSI304.
b) Rubber clip of the gripper locks the bottle neck, makes the bottle stable and reliable.
c) Momentum of rinsing machine is provided by inner transmission system transmitted by gear.
3) Transition Star Wheel
a) Star wheel is made of superior nylon material.
a) Rotating panel is made of SS 304.
b) Gravity filling principle.
c) Filling valve is made of SS 316L.
d) High precision, high speed filling valve, tolerance ≤±
e) Ball tank is used, liquid level in the tank is controlled by floating ball.
f) Momentum of the filling machine is acquired from inner transmission system through gear.
1) Magnetic constant torque capping head, stable and reliable cap screwing effect, defective percentage is no more than 0.2%.
2) Cap chute is equipped with a set of photoelectrical switches. When there is no caps on the chute, the machine will stop running automatically to avoid efficiently the appearance of bottle without cap.
3) The capping machine has a detective switch of bottle entrance, together with the cap lock cylinder, form a interlock control system to control the discharge of the cap to stop the cap supply when there is no bottle so as to reduce the consumption of caps.
Bottle – out Star Wheel
a) Synergistic movements of nylon star wheel and conveyor to transfer the bottle.
b) Overloading protection system is equipped.
Bottle – out Conveyor
a) The transmission motor uses frequency inverter to ensure the synchronization with 3 in 1 filling machine, prevent bottle falling efficiently.
a) The frame of the machine is made of superior mild steel, with rustproof coating treatment on the surface of the machine. Stainless steel (ANSI304) is covered on the frame.
b) Stainless steel table with anti – pull technology is exclusively used, together with “O” type sealing ring. Leaking of bearing pedestal and supporting shaft can be minimized with this construction.
c) The transmission system is right under the machine frame, drove by a main motor and transmitted by gear.
d) Transmission gear arrangement is crossed with steel gear and nylon gear.
|Suitable bottle||PET bottles with different volume and shapes|
|Suitable bottle diameter(mm)||Φ50-110|
|Suitable bottle height||160-315mm|
|Compressed air pressure||0.3-0.7MPa|
|Washing water pressure||0.06MPa≤washing pressure≤0.2MPa|
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FAQ about Festa
We are an Original Equipment Manufacturer, so that we can provide you high quality machines in reasonable price. If you have plan to visit China, please visit our factory to check it.
Design and production time is around 45 to 60 days, the exactly time depend on what kind of machine you order. The shipping time is based on your destination port.
We will arrange our experienced engineers to your factory for installation and commissioning, and train your staff how to operate the whole production line.
According your project, we will send one or two engineers to your plant, it will take about 15 days to 35 days.
We can design the machines according your requirements (material, power, filling type, bottle type, automation level). We will also give you professional suggestions according to our experience.
We offer you high quality machines with 12 months warranty and supply life-long technical support.